106861-0650 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068610650


 

Information injection-pump assembly

ZEXEL 106861-0650 1068610650
106861-0650 INJECTION-PUMP ASSEMBLY
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Service parts 106861-0650 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106086-5610
3. GOVERNOR 105487-0330
4. SUPPLY PUMP 105217-1720
5. AUTOM. ADVANCE MECHANIS 105636-0280
6. COUPLING PLATE 105662-0602
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4550
11. Nozzle and Holder 16600-97012
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4210
14. NOZZLE 105015-4250
15. NOZZLE SET

Include in #1:

106861-0650 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106861-0650 1068610650


Zexel num
Bosch num
Firm num
Name
106861-0650 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-5- 4-3-6-2
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-5
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-3
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cyl.1-2
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   109 108 110
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.5
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   112 108 116
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.7+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   18.6 16.6 20.6
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   600
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   750
Advance angle deg.   1
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1.9 1.4 2.4
Timer adjustment_04
Pump speed r/min   1250+-25
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106861-0650
N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)Rack limit using the stop lever: R1 (4)Damper spring setting: DL (5)Main spring setting (6)Set idle sub-spring
----------
R1=11.5mm DL=5.4-0.2mm
----------

Speed control lever angle

Test data 106861-0650
F:Full speed I:Idle
----------

----------
a=15deg+-5deg b=10deg+-5deg

0000000901

Test data 106861-0650
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=24.5deg+-5deg b=34deg+-3deg

Stop lever angle

Test data 106861-0650
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=11.5mm bb=1+0.5mm
----------
a=5deg+-5deg b=34deg+-3deg




Information:

3T6352 Alternator 24V 35A (Delco-Remy Number 1117647)
Load battery with a carbon pile (6V4930 Battery Load Tester) to get maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionOutput voltage ... 27.5 1.0VSpeed for testing (rpm) ... 5000Output (hot) ... 35APositive output terminal torque ... 6.2 to 8.0 N m (55 to 71 lb in)(1) Ground terminal torque ... 1.7 to 2.9 N m (15 to 26 lb in)(2) Shaft nut torque ... 95 to 110 N m (70 to 80 lb ft) 3T6354 Regulator (Delco-Remy Number 1116405) - Inside Alternator. For use with 3T6352 Alternators
Voltage setting ... No AdjustmentPermissible voltage range ... 26 to 30VBosch
7N9720 Alternator 24V 35A (Bosch Number 0-122-469-001)
Load battery with a carbon pile (6V4930 Battery Load Tester) to get maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (hot) ... 35A(1) Torque for pulley nut ... 95 to 110 N m (70 to 80 lb ft)(2) Torque for output terminal B+ ... 17 to 22 N m (13 to 16 lb ft)Torque for ground terminal ... 2.1 to 2.8 N m (19 to 25 lb in) 9G7567 Regulator (Bosch Number 1-197-011-000)-under alternator cover. For use with 7N9720 Alternators.
Voltage setting ... No AdjustmentPermissible voltage range ... 26.7 to 28.3VNippondenso
9G4574 24V 35A (Nippondenso Number 100211-0860)
Load battery with a carbon pile (6V4930 Battery Load Tester) to get maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (hot) ... 35A(1) Torque for pulley nut ... 95 to 110 N m (70 to 80 lb ft)(2) Torque for output terminal ... 22 to 37 N m (16 to 27 lb ft)(3) Torque for ground terminal ... 3.4 to 5.4 N m (31 to 49 lb in) 7T2798 Regulator (Nippondenso Number 126000-0380) - Inside Alternator. For use with 9G4574 Alternators.
Voltage setting ... No adjustmentPermissible voltage range ... 26.5 to 28.5V

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