106681-4050 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066814050 0160090030


 

Information injection-pump assembly

ZEXEL 106681-4050 1066814050
SHINKO-ENGIN. 0160090030 0160090030
106681-4050 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 106681-4050 1066814050
SHINKO-ENGIN. 0160090030 0160090030


Zexel num
Bosch num
Firm num
Name
106681-4050 
 
0160090030  SHINKO-ENGIN.
INJECTION-PUMP ASSEMBLY
DMF14HZ * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-7120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.1
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   243 240 246
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.7+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   20 18 22
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   400--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   350
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   750
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106681-4050
N:Pump speed R:Rack position (mm) (1)Rack limit using stop lever (2)Damper spring setting: DL
----------
DL=7.1-0.2mm
----------

0000000901

Test data 106681-4050
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=9deg+-5deg b=18deg+-3deg

Stop lever angle

Test data 106681-4050
N:Pump normal S:Stop the pump. (1)Rack position = aa
----------
aa=12.1mm
----------
a=20deg+-5deg b=37deg+-5deg

Timing setting

Test data 106681-4050
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




Information:


Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The 557-7633 Fuel Injector Gp has stayed the same, but the design level has changed to -02.The following injectors are affected by this issue:
387-9427
387-9432
387-9433
557-7633For fuel injectors leaking oil into the fuel and/or experiencing pressure too low symptoms, replace the o-ring seals and back-up rings prior to replacing the fuel injectors. If oil leakage is experienced after seal replacement, replace the fuel injector.The table below contains the parts needed for seal and ring replacement.
Table 1
Required Parts
Item Qty Part Number Part Name
1 1 109-3207 O-Ring Seal
2 2 148-2903 O-Ring Seals
3 1 149-5240 Backup Ring
4 1 293-0730 Backup Ring

Have questions with 106681-4050?





Group cross 106681-4050 ZEXEL

Daihatsu 

 
M14160 
INJECTION-PUMP ASSEMBLY
M3
 
 
INJECTION-PUMP ASSEMBLY
M3
9 400 617 484 
M141600050B 
INJECTION-PUMP ASSEMBLY
M-3
 
M141600050CZ 
INJECTION-PUMP ASSEMBLY
M-3
 
 
INJECTION-PUMP ASSEMBLY
M5
9 400 617 485 
M161600160A 
INJECTION-PUMP ASSEMBLY
M5
 
M161600160BZ 
INJECTION-PUMP ASSEMBLY
M5

Komatsu 

 
6215711110 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711111 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
F 019 Z10 872 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 617 486 
6215711112 
INJECTION-PUMP ASSEMBLY
SA12V140

Niigata-Urawa 

 
74W47001A 
INJECTION-PUMP ASSEMBLY
6NSE
 
74W47001B 
INJECTION-PUMP ASSEMBLY
6NSE
 
 
INJECTION-PUMP ASSEMBLY

Niigata-Urawa 

 
74W47002A 
INJECTION-PUMP ASSEMBLY
6NSE

Niigata-Tekkou 

9 400 617 487 
74W47002C 
INJECTION-PUMP ASSEMBLY
6NSE

Mitsubishi-Heav 

9 400 617 488 
35A6500060 
INJECTION-PUMP ASSEMBLY
S6A3

Shinko-Engin. 

106681-4050  
 
0160090030 
INJECTION-PUMP ASSEMBLY
DMF14HZ
 
 
INJECTION-PUMP ASSEMBLY
DMF14Z

Yanmar 

 
12862551012 
INJECTION-PUMP ASSEMBLY
6GHA-ST
F 019 Z10 640 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 617 489 
12862551014 
INJECTION-PUMP ASSEMBLY
6GHA-ST

Mitsubishi-Heav 

 
35A6510060 
INJECTION-PUMP ASSEMBLY
S6A3
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 611 340 
35A6520060 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 612 631 
35A6530060 
INJECTION-PUMP ASSEMBLY
S6A3
 
35A6540060 
INJECTION-PUMP ASSEMBLY
S6A3
 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 617 490 
6215711310 
INJECTION-PUMP ASSEMBLY
SA12V140
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