106671-4690 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714690 0160090000


 

Information injection-pump assembly

ZEXEL 106671-4690 1066714690
SHINKO-ENGIN. 0160090000 0160090000
106671-4690 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 106671-4690 1066714690
SHINKO-ENGIN. 0160090000 0160090000


Zexel num
Bosch num
Firm num
Name
106671-4690 
 
0160090000  SHINKO-ENGIN.
INJECTION-PUMP ASSEMBLY
DMF14HZ * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.65 2.6 2.7
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.9
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   224 221 227
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   20 18 22
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   400--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   350
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   850
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-4690
N:Pump speed R:Rack position (mm) (1)Rack limit using stop lever (2)Damper spring setting: DL
----------
DL=3.9-0.2mm
----------

0000000901

Test data 106671-4690
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-5deg b=27deg+-3deg

Stop lever angle

Test data 106671-4690
N:Pump normal S:Stop the pump. (1)Rack position = aa
----------
aa=12.9mm
----------
a=20deg+-5deg b=39deg+-5deg

Timing setting

Test data 106671-4690
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




Information:


Pressure Control Function For Actuation And Deactuation Of Models KPS 35 (specifically shown for the 4W-2642 Contactor) And KPS 37
Adjusting Pressure And Differential Settings On A 4W-2642 (KPS 35) Pressure Contactor
This example shows the pressure set at 38 psi with a 7 psi mechanical differential pressure setting. This results in an actuation pressure of 45 psi and deactuation pressure of 38 psi. Refer to the "Pressure Control Function For Actuation And Deactuation Of Models KPS 35 And KPS 37" illustration.8. Increase the air supply to the desired actuation pressure.9. When the actuation pressure has stabilized, very slowly turn range spindle (5) counterclockwise until the contact actuates. This will be accompanied by an audible "click".
When Contact Actuates, Terminals 1 And 4 Will Have Continuity10. Use a 6V-7070 Multimeter, or equivalent, to verify the actuation of the contactor. Check for continuity between terminals 1 and 4. If there is no continuity, the contactor has not actuated; continue to adjust the range spindle until there is continuity between terminals 1 and 4.11. Slowly bleed off the air pressure until the contact deactuates. Again, this will be accompanied by an audible "click".
When Contact Deactuates, Terminals 1 And 2 Will Have Continuity12. Verify the deactuation of the contactor by checking for continuity between terminals 1 and 2. If there is no continuity, the contactor has not deactuated. Continue to decrease the pressure until it does. Record this deactuation pressure.13. Again, slowly increase the air pressure until the contact actuates. This gives an accurate indication of the actual actuation setting. If the actuation setting is not correct (too high or too low), adjust range spindle (5) until the required actuation setting is reached.14. Once the actuation setting is established, the deactuation setting can be slightly raised or lowered by adjusting differential spindle (7). Adjusting differential spindle (7) generally will not affect the actuation setting, but it is advisable to recheck it after any adjustment.15. Continue to adjust differential spindle (7) until the deactuation set setting is established.16. Tighten lock screw (4) when both pressure settings have been established.17. Make a final pressure check to make sure the actuation and deactuation settings have not changed. The contactor is now set and ready to be installed.18. Replace housing cover (1) using housing cover screws (2).Calibration Procedure for Model KPS 31 Contactors
Use the following procedure to test and calibrate pressure contactor models KPS 31 and CAS 143. To calibrate CAS 143 model pressure contactors without differential pressure mechanisms, refer to the "Calibration of Pressure Contactors Without a Differential Pressure Mechanism (Model CAS 143)" section in this Special Instruction.1. If connected, disconnect the contactor from the power supply. Mark terminal locations and disconnect the three wires from terminals 1, 2, and 4.
High voltage electrical shock is possible. The contactor must be disconnected from the power supply and the wires disconnected from terminals 1, 2, and 4. Failure to follow this recommendation can result in serious bodily injury.
2. Locate and record the part number of the pressure contactor in

Have questions with 106671-4690?





Group cross 106671-4690 ZEXEL

Niigata-Urawa 

 
W1N47140A 
INJECTION-PUMP ASSEMBLY
DMF13HS
F 019 Z10 524 
W1N47140B 
INJECTION-PUMP ASSEMBLY
DMF13HS
 
W1N47140C 
INJECTION-PUMP ASSEMBLY
DMF13HS
F 019 Z10 525 
W1N47140E 
INJECTION-PUMP ASSEMBLY
DMF13HS
 
W1N47140F 
INJECTION-PUMP ASSEMBLY
DMF13HS
9 400 616 816 
W1N47140G 
INJECTION-PUMP ASSEMBLY
DMF13HS
 
 
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Yanmar 

 
12862351011 
INJECTION-PUMP ASSEMBLY
6GHD-ST
9 400 616 817 
12862351010 
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Mitsubishi-Heav 

9 400 616 818 
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Niigata-Urawa 

 
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6L13CX
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Niigata-Tekkou 

9 400 616 819 
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6L13CX
 
75G47040F 
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Mitsubishi-Heav 

 
3256563061 
INJECTION-PUMP ASSEMBLY
S6A2
 
3256573060 
INJECTION-PUMP ASSEMBLY
S6A2
 
3256583060 
INJECTION-PUMP ASSEMBLY
S6A2
9 400 616 820 
3256593060 
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S6A2

Niigata-Urawa 

 
75L47010A 
INJECTION-PUMP ASSEMBLY
DMF13HZ
 
75L47010B 
INJECTION-PUMP ASSEMBLY
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Niigata-Urawa 

 
75L47010F 
INJECTION-PUMP ASSEMBLY
DMF13HZ
 
75L47011A 
INJECTION-PUMP ASSEMBLY
DMF13HZ
9 400 616 821 
75L47010G 
INJECTION-PUMP ASSEMBLY
DMF13HZ

Komatsu 

9 400 616 822 
6151711683 
INJECTION-PUMP ASSEMBLY
S6D125

Mitsubishi-Heav 

 
3256564060 
INJECTION-PUMP ASSEMBLY
S6A2
F 019 Z10 291 
3256574060 
INJECTION-PUMP ASSEMBLY
S6A2
F 019 Z10 292 
3256584060 
INJECTION-PUMP ASSEMBLY
S6A2
9 400 616 823 
3256594060 
INJECTION-PUMP ASSEMBLY
S6A2
F 019 Z10 084 
3266560070 
INJECTION-PUMP ASSEMBLY
S12A2
F 019 Z10 085 
3266570070 
INJECTION-PUMP ASSEMBLY
S12A2
 
3266580070 
INJECTION-PUMP ASSEMBLY
S12A2
F 019 Z10 086 
3266590070 
INJECTION-PUMP ASSEMBLY
S12A2
9 400 616 824 
3266500070 
INJECTION-PUMP ASSEMBLY
S12A2
F 019 Z20 068 
3266510070 
INJECTION-PUMP ASSEMBLY
S12A2-TA

Shinko-Engin. 

106671-4690  
 
0160090000 
INJECTION-PUMP ASSEMBLY
DMF14HZ
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