Information injection-pump assembly
ZEXEL
106671-4690
1066714690
SHINKO-ENGIN.
0160090000
0160090000

Rating:
Cross reference number
ZEXEL
106671-4690
1066714690
SHINKO-ENGIN.
0160090000
0160090000
Zexel num
Bosch num
Firm num
Name
106671-4690
0160090000 SHINKO-ENGIN.
INJECTION-PUMP ASSEMBLY
DMF14HZ * K
DMF14HZ * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
2.65
2.6
2.7
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
12.9
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
224
221
227
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
4.9+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
20
18
22
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Timer adjustment
Pump speed
r/min
400--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
350
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
850
Advance angle
deg.
6
5.5
6.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Rack limit using stop lever
(2)Damper spring setting: DL
----------
DL=3.9-0.2mm
----------
----------
DL=3.9-0.2mm
----------
0000000901

F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=16deg+-5deg b=27deg+-3deg
----------
----------
a=16deg+-5deg b=27deg+-3deg
Stop lever angle

N:Pump normal
S:Stop the pump.
(1)Rack position = aa
----------
aa=12.9mm
----------
a=20deg+-5deg b=39deg+-5deg
----------
aa=12.9mm
----------
a=20deg+-5deg b=39deg+-5deg
Timing setting

(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(10deg)
----------
----------
a=(10deg)
Information:
Pressure Control Function For Actuation And Deactuation Of Models KPS 35 (specifically shown for the 4W-2642 Contactor) And KPS 37
Adjusting Pressure And Differential Settings On A 4W-2642 (KPS 35) Pressure Contactor
This example shows the pressure set at 38 psi with a 7 psi mechanical differential pressure setting. This results in an actuation pressure of 45 psi and deactuation pressure of 38 psi. Refer to the "Pressure Control Function For Actuation And Deactuation Of Models KPS 35 And KPS 37" illustration.8. Increase the air supply to the desired actuation pressure.9. When the actuation pressure has stabilized, very slowly turn range spindle (5) counterclockwise until the contact actuates. This will be accompanied by an audible "click".
When Contact Actuates, Terminals 1 And 4 Will Have Continuity10. Use a 6V-7070 Multimeter, or equivalent, to verify the actuation of the contactor. Check for continuity between terminals 1 and 4. If there is no continuity, the contactor has not actuated; continue to adjust the range spindle until there is continuity between terminals 1 and 4.11. Slowly bleed off the air pressure until the contact deactuates. Again, this will be accompanied by an audible "click".
When Contact Deactuates, Terminals 1 And 2 Will Have Continuity12. Verify the deactuation of the contactor by checking for continuity between terminals 1 and 2. If there is no continuity, the contactor has not deactuated. Continue to decrease the pressure until it does. Record this deactuation pressure.13. Again, slowly increase the air pressure until the contact actuates. This gives an accurate indication of the actual actuation setting. If the actuation setting is not correct (too high or too low), adjust range spindle (5) until the required actuation setting is reached.14. Once the actuation setting is established, the deactuation setting can be slightly raised or lowered by adjusting differential spindle (7). Adjusting differential spindle (7) generally will not affect the actuation setting, but it is advisable to recheck it after any adjustment.15. Continue to adjust differential spindle (7) until the deactuation set setting is established.16. Tighten lock screw (4) when both pressure settings have been established.17. Make a final pressure check to make sure the actuation and deactuation settings have not changed. The contactor is now set and ready to be installed.18. Replace housing cover (1) using housing cover screws (2).Calibration Procedure for Model KPS 31 Contactors
Use the following procedure to test and calibrate pressure contactor models KPS 31 and CAS 143. To calibrate CAS 143 model pressure contactors without differential pressure mechanisms, refer to the "Calibration of Pressure Contactors Without a Differential Pressure Mechanism (Model CAS 143)" section in this Special Instruction.1. If connected, disconnect the contactor from the power supply. Mark terminal locations and disconnect the three wires from terminals 1, 2, and 4.
High voltage electrical shock is possible. The contactor must be disconnected from the power supply and the wires disconnected from terminals 1, 2, and 4. Failure to follow this recommendation can result in serious bodily injury.
2. Locate and record the part number of the pressure contactor in
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106671-4690
0160090000
INJECTION-PUMP ASSEMBLY
DMF14HZ
DMF14HZ