104749-5150 ZEXEL 9 460 611 540 BOSCH INJECTION-PUMP ASSEMBLY 9460611540 1047495150 8970209910

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 611 540 9460611540

ZEXEL 104749-5150 1047495150

ISUZU 8970209910 8970209910

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Buy INJECTION-PUMP ASSEMBLY 104749-5150 zexel genuine, new aftermarket engine parts with delivery

Components :

0.	INJECTION-PUMP ASSEMBLY	104749-5150
1.	_
2.	FUEL INJECTION PUMP	104649-5150
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105151-1451
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)	11.8(120)
10.	NOZZLE-HOLDER	105081-3141
11.	NOZZLE	105000-1650

Include in #2:

104749-5150 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 540 9460611540

ZEXEL 104749-5150 1047495150

ISUZU 8970209910 8970209910

Zexel num

Bosch num

Firm num

Name

104749-5150
104749-5270

9 460 611 540

8970209910 ISUZU

INJECTION-PUMP ASSEMBLY
C240 * K 11CJ VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 37.8 37.3 38.3

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 9.7 7.2 12.2

Injection timing adjustment_03

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 38.1 36.1 40.1

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 37.8 36.8 38.8

Injection timing adjustment_05

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 37.6 35.6 39.6

Injection quantity adjustment

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 9.7 7.7 11.7

Difference in delivery mm3/st. 2.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 1700 1700 1700

Average injection quantity mm3/st. 4

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 13.6 11.6 15.6

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 4

Governor adjustment_03

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 13.6 11.6 15.6

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 48 45 51

Basic *

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 417 288 546

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure kPa 402 382 422

Pressure kgf/cm2 4.1 3.9 4.3

Basic *

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure kPa 402 382 422

Pressure kgf/cm2 4.1 3.9 4.3

Stop lever angle_03

Pump speed r/min 1250 1250 1250

Pressure kPa 460.5 431 490

Pressure kgf/cm2 4.7 4.4 5

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.5 2.3 2.7

Basic *

_02

Pump speed r/min 600 600 600

Timer stroke mm 0.9

_03

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.5 2.2 2.8

_04

Pump speed r/min 1250 1250 1250

Timer stroke mm 3.7 3.1 4.3

_05

Pump speed r/min 1450 1450 1450

Timer stroke mm 4.1 3.7 4.5

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.2 1.1 1.3

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 38 33 43

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Starting injection quantity adjustment Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards. Fix using nut (B). (C) = stopper bolt
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L=2~8.5mm

Information:

Core Management
Please refer to the Caterpillar® Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help.
RWSmith
Remanufactured Products Group
LC-2148 (309) 675-5445