Information injection-pump assembly
BOSCH
9 400 614 941
9400614941
ZEXEL
101602-8510
1016028510
ISUZU
1156032610
1156032610

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Fuel Injection Pump 115603-2610 101602-8510 Compatible For ISUZU 6BG1 Engine
VSQQGPSV Through high-precision pressure, fuel can be fully atomized, promoting complete combustion and improving fuel economy. || High precision manufacturing processes ensure the accuracy of fuel metering and injection. || Excellent design minimizes noise and vibration during operation, providing you with a quieter and more comfortable driving experience. || A good fuel injection pump is crucial for engine power, fuel efficiency, and fuel economy. || Fuel Injection Pump 115603-2610 101602-8510 Compatible For ISUZU 6BG1 Engine
VSQQGPSV Through high-precision pressure, fuel can be fully atomized, promoting complete combustion and improving fuel economy. || High precision manufacturing processes ensure the accuracy of fuel metering and injection. || Excellent design minimizes noise and vibration during operation, providing you with a quieter and more comfortable driving experience. || A good fuel injection pump is crucial for engine power, fuel efficiency, and fuel economy. || Fuel Injection Pump 115603-2610 101602-8510 Compatible For ISUZU 6BG1 Engine
Fuel Injection Pump 115603-2610 101602-8510 Compatible For ISUZU 6BG1 Engine
VSQQGPSV Through high-precision pressure, fuel can be fully atomized, promoting complete combustion and improving fuel economy. || High precision manufacturing processes ensure the accuracy of fuel metering and injection. || Excellent design minimizes noise and vibration during operation, providing you with a quieter and more comfortable driving experience. || A good fuel injection pump is crucial for engine power, fuel efficiency, and fuel economy. || Fuel Injection Pump 115603-2610 101602-8510 Compatible For ISUZU 6BG1 Engine
VSQQGPSV Through high-precision pressure, fuel can be fully atomized, promoting complete combustion and improving fuel economy. || High precision manufacturing processes ensure the accuracy of fuel metering and injection. || Excellent design minimizes noise and vibration during operation, providing you with a quieter and more comfortable driving experience. || A good fuel injection pump is crucial for engine power, fuel efficiency, and fuel economy. || Fuel Injection Pump 115603-2610 101602-8510 Compatible For ISUZU 6BG1 Engine
Hacus - Forklift FPE252631 Pump-Injection A-6BG1QC02 Hacus Aftermarket - New
Hacus HIGH-QUALITY CONSTRUCTION: Made with premium materials; built to withstand the demands of industrial environments; offering excellent resistance to wear; corrosion; and mechanical stress. || VERSATILE COMPATIBILITY: Engineered to fit a wide range of forklift models; making it a versatile choice for various equipment configurations. || SAFETY FIRST - FPE products are ready for use with all certifications. || LEADING THE INDUSTRY - FPE is a leader in forklift products and accessories. We take pride in making the highest quality, premium, reliable forklifts on the market. || All products tested for durability, reliability, and performance.
Hacus HIGH-QUALITY CONSTRUCTION: Made with premium materials; built to withstand the demands of industrial environments; offering excellent resistance to wear; corrosion; and mechanical stress. || VERSATILE COMPATIBILITY: Engineered to fit a wide range of forklift models; making it a versatile choice for various equipment configurations. || SAFETY FIRST - FPE products are ready for use with all certifications. || LEADING THE INDUSTRY - FPE is a leader in forklift products and accessories. We take pride in making the highest quality, premium, reliable forklifts on the market. || All products tested for durability, reliability, and performance.
Service parts 101602-8510 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
1-15300-291-2
12.
Open Pre:MPa(Kqf/cm2)
18.1{185}
15.
NOZZLE SET
Include in #1:
101602-8510
as INJECTION-PUMP ASSEMBLY
Include in #2:
104741-6220
as _
Cross reference number
BOSCH
9 400 614 941
9400614941
ZEXEL
101602-8510
1016028510
ISUZU
1156032610
1156032610
Zexel num
Bosch num
Firm num
Name
101602-8510
9 400 614 941
1156032610 ISUZU
INJECTION-PUMP ASSEMBLY
6BG1 K 14BE INJECTION PUMP ASSY PE6A PE
6BG1 K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-4920
Overflow valve opening pressure
kPa
127
107
147
Overflow valve opening pressure
kgf/cm2
1.3
1.1
1.5
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.1
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
71
69.5
72.5
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
7.2+-0.5
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
8
6.7
9.3
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
D
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
105
100
110
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Set idle sub-spring
(5)Main spring setting
----------
K=9
----------
----------
K=9
----------
Speed control lever angle

F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=5deg+-5deg b=17deg+-5deg
----------
----------
a=5deg+-5deg b=17deg+-5deg
Stop lever angle

N:Pump normal
S:Stop the pump.
----------
----------
a=4.5deg+-5deg b=53deg+-5deg
----------
----------
a=4.5deg+-5deg b=53deg+-5deg
Timing setting

(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=15deg
----------
a=(100deg)
----------
aa=15deg
----------
a=(100deg)
Information:
Removal of Cooling System
Disassembly, Inspection and Reassembly Of Cooling System
Water Pump
Inspection of Water Pump
Inspection of impeller and shaft rotation conditionIf the inspection of the impeller and shaft finds abnormal noise or rough rotation, replace the assembly.Thermostat
Disassembly of Thermostat
Inspection of Thermostat
Inspection of thermostatTo test the thermostat operation, immerse the thermostat in a container filled with water, and heat the water while measuring the water temperature. Record the temperature at which the valve starts to open and the temperature at which the valve lift becomes 8 mm [0.3 in.] or more. (a) Stir the water in the container to ensure uniform temperature distribution.(b) When installing the thermostat, be sure to check the valve opening temperature indication stamped on the upper face of the thermostat mounting flange.Overheating Warming Unit (Thermo Switch)
Inspection of Overheating Warming Unit
Overheating warming unit Immerse the temperature sensor in oil, and measure the resistance while increasing the oil temperature. If the temperature measurement exceeds the standard value significantly, replace the thermo switch.
Since the inspection requires heating of oil to high temperatures, be careful not to get burns or start a fire.
Installation of Cooling System
Installation of Cooling System
Disassembly, Inspection and Reassembly Of Cooling System
Water Pump
Inspection of Water Pump
Inspection of impeller and shaft rotation conditionIf the inspection of the impeller and shaft finds abnormal noise or rough rotation, replace the assembly.Thermostat
Disassembly of Thermostat
Inspection of Thermostat
Inspection of thermostatTo test the thermostat operation, immerse the thermostat in a container filled with water, and heat the water while measuring the water temperature. Record the temperature at which the valve starts to open and the temperature at which the valve lift becomes 8 mm [0.3 in.] or more. (a) Stir the water in the container to ensure uniform temperature distribution.(b) When installing the thermostat, be sure to check the valve opening temperature indication stamped on the upper face of the thermostat mounting flange.Overheating Warming Unit (Thermo Switch)
Inspection of Overheating Warming Unit
Overheating warming unit Immerse the temperature sensor in oil, and measure the resistance while increasing the oil temperature. If the temperature measurement exceeds the standard value significantly, replace the thermo switch.
Since the inspection requires heating of oil to high temperatures, be careful not to get burns or start a fire.
Installation of Cooling System
Installation of Cooling System
Have questions with 101602-8510?
Group cross 101602-8510 ZEXEL
Isuzu
101602-8510
9 400 614 941
1156032610
INJECTION-PUMP ASSEMBLY
6BG1
6BG1