Information injection-pump assembly
ZEXEL
101601-5171
1016015171
HINO
220005090A
220005090a

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$48.09
20 Jul 2021
US: Killer Filter Produc
Killer Filter Replacement for KDC PARTS 1016015171 (Pack of 2)
Killer Filter Replaces p/n 1016015171 || Proudly Made in the USA || Manufactured with the highest quality materials available on the market, guaranteed! || Strict Quality Control for a superior product || product may vary from image
Killer Filter Replaces p/n 1016015171 || Proudly Made in the USA || Manufactured with the highest quality materials available on the market, guaranteed! || Strict Quality Control for a superior product || product may vary from image
$48.09
20 Jul 2021
US: Killer Filter Produc
Killer Filter Replacement for KOMATSU 1016015171 (Pack of 2)
Killer Filter Replaces p/n 1016015171 -A || Proudly Made in the USA || Manufactured with the highest quality materials available on the market, guaranteed! || Strict Quality Control for a superior product || product may vary from image
Killer Filter Replaces p/n 1016015171 -A || Proudly Made in the USA || Manufactured with the highest quality materials available on the market, guaranteed! || Strict Quality Control for a superior product || product may vary from image
$80.67
25 Jul 2023
US: Killer Filter Produc
Killer Filter Replacement for Komatsu Dresser 1016015171 (Pack of 2)
Killer Filter Replaces p/n 1016015171 -B || Proudly Made in the USA || Manufactured with the highest quality materials available on the market, guaranteed! || Strict Quality Control for a superior product || product may vary from image
Killer Filter Replaces p/n 1016015171 -B || Proudly Made in the USA || Manufactured with the highest quality materials available on the market, guaranteed! || Strict Quality Control for a superior product || product may vary from image
Cross reference number
ZEXEL
101601-5171
1016015171
HINO
220005090A
220005090a
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
134424-0920
Overflow valve opening pressure
kPa
162
147
177
Overflow valve opening pressure
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.1
3.07
3.13
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25
Cal 1-4 deg. 60 59.75 60.25
Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25
Cyl.1-2 deg. 120 119.75 120.25
Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25
Cal 1-6 deg. 180 179.75 180.25
Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25
Cal 1-3 deg. 240 239.75 240.25
Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25
Cal 1-5 deg. 300 299.75 300.25
Injection quantity adjustment
Adjusting point
-
Rack position
9.3
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
72.8
71.8
73.8
Max. variation between cylinders
%
0
-3.5
3.5
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
H
Rack position
6.7+-0.5
Pump speed
r/min
275
275
275
Average injection quantity
mm3/st.
8
7
9
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(9.3)
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
72.8
71.8
73.8
Basic
*
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
I
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
108
108
118
Fixing the lever
*
Rack limit
*
Timer adjustment
Pump speed
r/min
1250--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1200
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
1500
Advance angle
deg.
3.5
3.2
3.8
Remarks
Finish
Finish
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Torque cam stamping: T1
(2)RACK LIMIT
----------
T1=B89
----------
----------
T1=B89
----------
Speed control lever angle

F:Full speed
I:Idle
(1)Stopper bolt set position 'H'
----------
----------
a=30deg+-5deg b=41deg+-3deg
----------
----------
a=30deg+-5deg b=41deg+-3deg
Stop lever angle

N:Pump normal
S:Stop the pump.
(1)Set the normal set bolt.
(2)Engine normal
(3)Engine stop
----------
----------
a=(0deg)+-5deg b=(13deg) c=16deg+-5deg d=40deg+-5deg
----------
----------
a=(0deg)+-5deg b=(13deg) c=16deg+-5deg d=40deg+-5deg
Timing setting

(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(55deg)
----------
----------
a=(55deg)
Information:
Start By:a. remove spacer plate
Keep all parts clean from contaminants. Contaminants put into the system may cause rapid wear and shortened component life.
1. Put compression on valve spring (2) with tool (A), and remove locks (1).2. Remove tool (A), rotocoil, spring, valve stem oil shield and valve. Put identification marks on valves with respect to their location in the cylinder head. 3. Check the spring force with tool (B). The spring force is 257 25 N (57.8 5.6 lb.). The length of spring under test force is 44.86 mm (1.766 in). The free length after test is 52.07 mm (2.050 in).4. Perform Steps 1 through 3 again for the remainder of the valves. The following steps are for the installation of the valves.5. Put clean engine oil on the valve stems. Install the valve, oil shield, spring (2) and rotocoil in the cylinder head. 6. Put tool (A) in position on the valve spring, and install the locks with tool (C).
Locks can be thrown from valve when the compressor is released if they are not in their correct position on valve stem. Personal injury can be the result if not carefully removed.
7. Remove tool (A), and hit the top of valve with a plastic hammer be sure the locks are in their correct position on valve.8. Do Steps 5 through 7 again for the remainder of the valves.End By:a. install spacer plate
Keep all parts clean from contaminants. Contaminants put into the system may cause rapid wear and shortened component life.
1. Put compression on valve spring (2) with tool (A), and remove locks (1).2. Remove tool (A), rotocoil, spring, valve stem oil shield and valve. Put identification marks on valves with respect to their location in the cylinder head. 3. Check the spring force with tool (B). The spring force is 257 25 N (57.8 5.6 lb.). The length of spring under test force is 44.86 mm (1.766 in). The free length after test is 52.07 mm (2.050 in).4. Perform Steps 1 through 3 again for the remainder of the valves. The following steps are for the installation of the valves.5. Put clean engine oil on the valve stems. Install the valve, oil shield, spring (2) and rotocoil in the cylinder head. 6. Put tool (A) in position on the valve spring, and install the locks with tool (C).
Locks can be thrown from valve when the compressor is released if they are not in their correct position on valve stem. Personal injury can be the result if not carefully removed.
7. Remove tool (A), and hit the top of valve with a plastic hammer be sure the locks are in their correct position on valve.8. Do Steps 5 through 7 again for the remainder of the valves.End By:a. install spacer plate