Buy 101601-5171 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016015171 220005090a


 

Information injection-pump assembly

ZEXEL 101601-5171 1016015171
HINO 220005090A 220005090a
101601-5171 INJECTION-PUMP ASSEMBLY
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20 Jul 2021

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25 Jul 2023

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Cross reference number

ZEXEL 101601-5171 1016015171
HINO 220005090A 220005090a


Zexel num
Bosch num
Firm num
Name
101601-5171 
101601-5174 
 
220005090A  HINO
INJECTION-PUMP ASSEMBLY
YF03 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.07 3.13
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   9.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   72.8 71.8 73.8
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   6.7+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.3)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   72.8 71.8 73.8
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   108 108 118
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   3.5 3.2 3.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5171
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=B89
----------

Speed control lever angle

Test data 101601-5171
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=30deg+-5deg b=41deg+-3deg

Stop lever angle

Test data 101601-5171
N:Pump normal S:Stop the pump. (1)Set the normal set bolt. (2)Engine normal (3)Engine stop
----------

----------
a=(0deg)+-5deg b=(13deg) c=16deg+-5deg d=40deg+-5deg

Timing setting

Test data 101601-5171
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(55deg)




Information:

Start By:a. remove spacer plate
Keep all parts clean from contaminants. Contaminants put into the system may cause rapid wear and shortened component life.
1. Put compression on valve spring (2) with tool (A), and remove locks (1).2. Remove tool (A), rotocoil, spring, valve stem oil shield and valve. Put identification marks on valves with respect to their location in the cylinder head. 3. Check the spring force with tool (B). The spring force is 257 25 N (57.8 5.6 lb.). The length of spring under test force is 44.86 mm (1.766 in). The free length after test is 52.07 mm (2.050 in).4. Perform Steps 1 through 3 again for the remainder of the valves. The following steps are for the installation of the valves.5. Put clean engine oil on the valve stems. Install the valve, oil shield, spring (2) and rotocoil in the cylinder head. 6. Put tool (A) in position on the valve spring, and install the locks with tool (C).
Locks can be thrown from valve when the compressor is released if they are not in their correct position on valve stem. Personal injury can be the result if not carefully removed.
7. Remove tool (A), and hit the top of valve with a plastic hammer be sure the locks are in their correct position on valve.8. Do Steps 5 through 7 again for the remainder of the valves.End By:a. install spacer plate

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Group cross 101601-5171 ZEXEL

Hino 

 
220000652B 
INJECTION-PUMP ASSEMBLY
YF03
101601-5171  

101601-5174 
 
220005090A 
INJECTION-PUMP ASSEMBLY
YF03
 
 
INJECTION-PUMP ASSEMBLY
H07C
 
220005190A 
INJECTION-PUMP ASSEMBLY
H07C
9 400 614 602 
220005191A 
INJECTION-PUMP ASSEMBLY
H07C
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