101432-0261 ZEXEL F 019 Z10 952 BOSCH INJECTION-PUMP ASSEMBLY f019z10952 1014320261 5156013301

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 019 Z10 952 f019z10952

ZEXEL 101432-0261 1014320261

ISUZU 5156013301 5156013301

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Buy INJECTION-PUMP ASSEMBLY 101432-0261 zexel genuine, new aftermarket engine parts with delivery

Service parts 101432-0261 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101043-9160

3. GOVERNOR 105542-3641

4. SUPPLY PUMP 105220-4742

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156635-6320

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105151-1451

11. Nozzle and Holder 5-15300-039-1

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-3141

14. NOZZLE

105000-1650

15. NOZZLE SET

Include in #1:

101402-3860 as _

101432-0261 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 952 f019z10952

ZEXEL 101432-0261 1014320261

ISUZU 5156013301 5156013301

Zexel num

Bosch num

Firm num

Name

101432-0261

F 019 Z10 952

5156013301 ISUZU

INJECTION-PUMP ASSEMBLY
C240PKE-S K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 2.25 2.2 2.3

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 12.7

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 38.8 37.8 39.8

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 8.2+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7 5.9 8.1

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)Beginning of idle sub spring operation: L1 (5)Injection quantity Q = Q1 or less
----------
L1=7.6+-0.3mm Q1=3mm3/st
----------

0000001101

N:Normal B:When boosted (1)Rack position = aa
----------
aa=18mm
----------
a=1deg+-5deg b=9deg+-5deg

Timing setting

(1)Pump vertical direction (2)Gear mark Z for the No. 4 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(60deg)

Information:

Fuel Injection Line Without Support Bracket Two different fuel injection line arrangements are utilized. One arrangement uses a support bracket, the other does not.
Be sure the fuel injection line clamps are installed in the correct locations. Incorrectly installed clamps may allow the fuel injection lines to vibrate and become damaged. The damaged lines may leak and cause a fire.
(1) Clamp location dimensions are in reference to a vertical line (1) through the center of the number one fuel pump outlet. Align brackets in position to fuel lines such that when the fasteners are tightened no strain will be added to the fuel lines while tightening fasteners.(A) ... 35 3 mm (1.38 .12 in)(B) ... 165 13 mm (6.50 .51 in)(C) ... 187 1 mm (7.36 .04 in)(D) ... 187 3 mm (7.36 .12 in)(E) ... 282 3 mm (11.10 .12 in)(F) ... 314 13 mm (12.36 .51 in)(G) ... 457 3 mm (17.99 .12 in)(H) ... 529 3 mm (17.99 .12 in)Tighten metal-to-metal clamps to a torque of ... 2.3 N m (20 lb in) The 6V4980 Torque Screwdriver Tool Group is available for applying the correct torque. (2) Tighten fuel injection line nuts to ... 42 7 N m (31 5 lb ft)(3) Tighten nuts to ... 14 3 N m (10 2 lb ft)(4) Tighten retainer on adapter to ... 48 7 N m (35 5 lb ft)
Fuel Injection Line With Support Bracket
Be sure the fuel injection line clamps are installed in the correct locations. Incorrectly installed clamps may allow the fuel injection lines to vibrate and become damaged. The damaged lines may leak and cause a fire.
(1) Clamp location dimensions are in reference to a vertical line (1) through the center of the number one fuel pump outlet.Align brackets in position to fuel lines such that when the fasteners are tightened no strain will be added to the fuel lines while tightening fasteners.(A) ... 35 3 mm (1.38 .12 in)(B) ... 165 13 mm (6.50 .51 in)(C) ... 187 1 mm (7.36 .04 in)(D) ... 187 3 mm (7.36 .12 in)(E) ... 282 3 mm (11.10 .12 in)(F) ... 283 3 mm (11.14 .12 in)(G) ... 529 3 mm (17.99 .12 in)Tighten metal-to-metal clamps to a torque of ... 2.3 N m (20 lb in) The 6V4980 Torque Screwdriver Tool Group is available for applying the correct torque. (2) Tighten fuel injection line nuts to ... 42 7 N m (31 5 lb ft)(3) Tighten nuts to ... 14 3 N m (10 2 lb ft)(4) Tighten retainer on adapter to ... 48 7 N m (35 5 lb ft)