101401-1560 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014011560 me016971

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101401-1560 1014011560

MITSUBISHI ME016971 me016971

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Buy INJECTION-PUMP ASSEMBLY 101401-1560 zexel genuine, new aftermarket engine parts with delivery

Service parts 101401-1560 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-9540

3. GOVERNOR 105921-3960

4. SUPPLY PUMP 105220-5150

5. AUTOM. ADVANCE MECHANIS 105676-0250

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-4120

11. Nozzle and Holder ME017801

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105048-3070

14. NOZZLE

105017-0100

15. NOZZLE SET

Include in #1:

101401-1560 as INJECTION-PUMP ASSEMBLY

108622-3453 as _

108622-3454

Cross reference number

ZEXEL 101401-1560 1014011560

MITSUBISHI ME016971 me016971

Zexel num

Bosch num

Firm num

Name

101401-1560

ME016971 MITSUBISHI

INJECTION-PUMP ASSEMBLY
4D31T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-6220

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 12.1

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 63 61.4 64.6

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 10.2 8.9 11.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.1)

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 63 62 64

Basic *

Fixing the lever *

Boost pressure kPa 49.3 49.3

Boost pressure mmHg 370 370

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.3

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 62.2 58.2 66.2

Fixing the lever *

Boost pressure kPa 49.3 49.3

Boost pressure mmHg 370 370

Injection quantity adjustment_05

Adjusting point C

Rack position R1-0.95

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 47.4 43.4 51.4

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_06

Adjusting point D

Rack position -

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 50.3 46.3 54.3

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_07

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 72 72 77

Fixing the lever *

Rack limit *

Boost compensator adjustment

Pump speed r/min 700 700 700

Rack position R1-0.95

Boost pressure kPa 18 18 20.7

Boost pressure mmHg 135 135 155

Boost compensator adjustment_02

Pump speed r/min 700 700 700

Rack position R1(12.1)

Boost pressure kPa 36 36 36

Boost pressure mmHg 270 270 270

Timer adjustment

Pump speed r/min 1450

Advance angle deg. 0.3

Load 3/4

Timer adjustment_02

Pump speed r/min 1700

Advance angle deg. 3.5 3 4

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=D18 BCL=0.95+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=40mm
----------
a=26deg+-5deg b=43deg+-3deg

Stop lever angle

N:Engine manufacturer's normal use S:Stop the pump. (1)Free (at shipping) (2)Use the hole at R = aa (3)Rack position corresponding to bb (4)Set the stopper bolt at speed = cc and rack position = dd. (5)After setting the stopper bolt, confirm non-injection at speed ee. (Rack position = ff or less.)
----------
aa=40mm bb=16mm cc=1700r/min dd=6.5-0.5mm ee=325r/min ff=8mm
----------
a=8deg+-5deg b=15deg+-5deg c=25deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(130deg)

Information:

REM06-41
Reman
November 2006 REMAN FUEL INJECTORS FOR VARIOUS MACHINE, INDUSTRIAL AND ON-HIGHWAY TRUCK APPLICATIONS AnnouncementThe Remanufacturing Division announces the addition of the following Remanufactured Fuel Injectors to complement the existing product offerings for various machine, industrial and on-highway truck applications. CoverageThe addition of these Reman Fuel Injectors provides dealers with a lower cost repair option. The table below lists coverage by part number.
Reman Part Number New Part Number Engine Model Part Name
10R3071 2490697 C13 Injector Gp- Fuel
10R3147 2490712 C11 Injector Gp- Fuel
10R3262 2490713 C11 Injector Gp- Fuel
10R3263 2530614 C15 Injector Gp- Fuel
10R3264 2530615 C15 Injector Gp- Fuel
10R3266 2530617 C27 Injector Gp- Fuel Features and BenefitsCat? Remanufactured fuel injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured fuel injectors. Cat Remanufactured fuel injectors provide immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Caterpillar parts distribution system
Customer access regardless of location
Off-the-shelf availability
Downtime reduced through exchange product
Same-as-new Caterpillar warranty
Consistent support
Core AcceptanceCore Acceptance Criteria for Caterpillar? Remanufactured fuel injectors is a simple, visual inspection, and requires no special tools. Consult our Core Acceptance Guide online for complete details.WarrantyPlease consult the appropriate warranty statement for your area.Core ManagementPlease refer to the Caterpillar? Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date.For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman website at https://reman.cat and click on Procedures and Policies (listed under Reman Program Information). If you have any questions regarding core return processing, feel free to call your Corinth Dealer Service Representative toll free at (800) 537-2928 or use our e-mail address -- reman_core_operations. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888) 88-REMAN or use our e-mail address -- Reman_Help.
PELJ0719 CATERPILLAR? ?2006 Caterpillar