Information injection-pump assembly
ZEXEL
101401-1190
1014011190
Rating:
Service parts 101401-1190 INJECTION-PUMP ASSEMBLY:
1.
_
3.
GOVERNOR
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME017801
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS5562" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
Termination Date
December 31, 1999Problem
The connection plate from the fuel injection pump lever may wear prematurely causing the return spring to disconnect on certain 307 Excavators. When the return spring disconnects, the fuel injection pump will no longer operate properly.
Affected Product
Model & Identification Number
307 (2WM96-1002)
Parts Needed
1 - 5C2890 Nut1 - 8T4138 Bolt2 - 9X8256 Washer1 - 1393951 Strip1 - 1643187 PlateAction Required
See the attached Rework Procedures.
Service Claim Allowances
This is a 0.5-hour job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Attach.(1-Rework Procedure)Rework Procedure
1. Disconnect 3W6485 Spring from both sides.2. Unscrew 8T4134 Nut, remove 9X8256 Washer and 1190312 Plate, put back in place 9X8256 Washer and 8T4134 Nut. (Refer to Illustration 1).3. Install 1393951 Strip using existing bolt located on top left side of the 6I0835 Front Housing. The strip must be oriented so to be aligned with the spring which will be connected to the lever. See Illustration 2.4. Install the new 1643187 Plate against the pump lever, using the hole which is below the connection to the governor cable. 8T4138 Bolt goes through 9X8256 Washer, 1643187 Plate, pump lever, 9X8256 Washer and 5C2890 Nut. Refer to Illustrations 3 and 4.5. Connect 3W6485 Spring to 1393951 Strip and 1643187 Plate. Refer to Illustrations 2 and 3)
Illustration 1
Illustration 2
Illustration 3
Illustration 4
Termination Date
December 31, 1999Problem
The connection plate from the fuel injection pump lever may wear prematurely causing the return spring to disconnect on certain 307 Excavators. When the return spring disconnects, the fuel injection pump will no longer operate properly.
Affected Product
Model & Identification Number
307 (2WM96-1002)
Parts Needed
1 - 5C2890 Nut1 - 8T4138 Bolt2 - 9X8256 Washer1 - 1393951 Strip1 - 1643187 PlateAction Required
See the attached Rework Procedures.
Service Claim Allowances
This is a 0.5-hour job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Attach.(1-Rework Procedure)Rework Procedure
1. Disconnect 3W6485 Spring from both sides.2. Unscrew 8T4134 Nut, remove 9X8256 Washer and 1190312 Plate, put back in place 9X8256 Washer and 8T4134 Nut. (Refer to Illustration 1).3. Install 1393951 Strip using existing bolt located on top left side of the 6I0835 Front Housing. The strip must be oriented so to be aligned with the spring which will be connected to the lever. See Illustration 2.4. Install the new 1643187 Plate against the pump lever, using the hole which is below the connection to the governor cable. 8T4138 Bolt goes through 9X8256 Washer, 1643187 Plate, pump lever, 9X8256 Washer and 5C2890 Nut. Refer to Illustrations 3 and 4.5. Connect 3W6485 Spring to 1393951 Strip and 1643187 Plate. Refer to Illustrations 2 and 3)
Illustration 1
Illustration 2
Illustration 3
Illustration 4