101342-0310 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1013420310 5156012672

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101342-0310 1013420310

ISUZU 5156012672 5156012672

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Service parts 101342-0310 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101034-9041

3. GOVERNOR 105410-5410

4. SUPPLY PUMP 105220-4212

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156635-1120

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105151-1451

11. Nozzle and Holder 5-15300-039-1

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-3141

14. NOZZLE

105000-1650

15. NOZZLE SET

Include in #1:

101342-0310 as INJECTION-PUMP ASSEMBLY

106873-3120 as _

Cross reference number

ZEXEL 101342-0310 1013420310

ISUZU 5156012672 5156012672

Zexel num

Bosch num

Firm num

Name

101342-0310

5156012672 ISUZU

INJECTION-PUMP ASSEMBLY
3AB1 * K 14BA PE1A,2A,3A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-2

Pre-stroke mm 1.95 1.9 2

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 12.3

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 42.4 41.4 43.4

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.5+-0.5

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 8 7 9

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)Rack difference between N = N1 and N = N2
----------
K=8 R1=(17.5)mm N1=1300r/min N2=500r/min
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=19deg+-5deg b=38deg+-5deg c=32deg+-3deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=22deg
----------
a=(120deg)

Information:

Table 1
Repair Kit Part Numbers for Quick Connect DEF Line Fittings
473-2053 5/16"-90 Degree Kit
473-2055 5/16"- Straight Kit
473-2056 3/8"-90 Degree Kit
473-2057 3/8"- Straight Kit Rework Procedure
Table 2
Required Tools
Part Number Part Name
1U-7648 Tube Cutter
Illustration 1 g06433660
Cut the connector end on the corrugated section with the cutter.
Illustration 2 g06433665
Cut the two wires with a tie cutter.
Illustration 3 g06433668
Use a knife or sharp blade to cut the outer sheathing off. Ensure not to cut or damage the inner fluid hose.
Illustration 4 g06433669
Install the hose clamp provided first before installing the connector. Use appropriate size (3/8th or 5/16th) and type (90 degree or straight) fitting.
Illustration 5 g06433672
Fasten the clamp until the two jaws are either in contact or about 2 to 3 mm (0.08 to 0.1 inch) apart.