101322-0190 ZEXEL 9 400 610 125 BOSCH INJECTION-PUMP ASSEMBLY 9400610125 1013220190 5156006483

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 125 9400610125

ZEXEL 101322-0190 1013220190

ISUZU 5156006483 5156006483

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Buy INJECTION-PUMP ASSEMBLY 101322-0190 zexel genuine, new aftermarket engine parts with delivery

Service parts 101322-0190 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101032-9031

3. GOVERNOR 105410-3220

4. SUPPLY PUMP 105220-4212

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156635-0720

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105151-1451

11. Nozzle and Holder 5-15300-039-1

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-3141

14. NOZZLE

105000-1650

15. NOZZLE SET

Include in #1:

101322-0190 as INJECTION-PUMP ASSEMBLY

106871-8984 as _

Cross reference number

BOSCH 9 400 610 125 9400610125

ZEXEL 101322-0190 1013220190

ISUZU 5156006483 5156006483

Zexel num

Bosch num

Firm num

Name

101322-0190

9 400 610 125

5156006483 ISUZU

INJECTION-PUMP ASSEMBLY
3AD1 * K 14BA PE1A,2A,3A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-2

Pre-stroke mm 1.75 1.7 1.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 11.5

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 31.9 30.9 32.9

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.2+-0.5

Pump speed r/min 385 385 385

Average injection quantity mm3/st. 8 7 9

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1
----------
K=5 R1=(17.5)mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=5deg+-5deg b=24deg+-5deg c=32deg+-3deg

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Table 1
Required Parts
Item Qty Part Number Part Name Former Part Number(1)
1 1 307-3245 Injector As 5T-5045
(1) The former part number listed is for reference only and may differ.
Illustration 1 g06487273
(1) 307-3245 Injector As
Illustration 2 g06487280
(1) 307-3245 Injector AsNew injector assembly (1) is adaptable to the products within the listed serial numbers and is effective with all products after the listed serial numbers.
New injector assembly (1) replaces the former 5T-5045 Lubrication Injector Gp in the 5T-5009 Lubrication Distribution Valve Gp and 8W-2597 Lubrication Distribution Valve Gp.
The former 5T-5009 Lubrication Distribution Valve Gp was replaced by 269-5348 Lubrication Distribution Valve Gp in the 542-2534 Automatic Lubrication Gp, 480-9286 Lubrication Lines Gp, and 461-6749 Automatic Lubrication Gp.
The former 8W-2597 Lubrication Distribution Valve Gp was replaced by 269-5352 Lubrication Distribution Valve Gp in the 480-9286 Lubrication Lines Gp.Note: The 442-3289 Lubrication Valve and Lines Gp is equipped with the 8W-2597 Lubrication Distribution Valve Gp.Note: The 442-3289 Lubrication Valve and Lines Gp was superseded by 449-2424 Fuel Filter.Note: The 499-2424 Lubrication Valve and Lines Gp is equipped with the 5T-5009 Lubrication Distribution Valve Gp.Note: The 499-2424 Lubrication Valve and Lines Gp was superseded by the 542-2354 Lubrication Valve and Lines Gp.