Information injection-pump assembly
ZEXEL
101322-0100
1013220100
ISUZU
5156004923
5156004923

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$457.79
28 Dec 2023
US: All Star Supplies, C
Methyl Orange (C.I.13025) Indicator 100G UN2811
MilliporeSigma Size : 100 g || Packaging : Glass Bottle || Supplier No. : 1.01322.0100
MilliporeSigma Size : 100 g || Packaging : Glass Bottle || Supplier No. : 1.01322.0100
Cross reference number
ZEXEL
101322-0100
1013220100
ISUZU
5156004923
5156004923
Zexel num
Bosch num
Firm num
Name
101322-0100
5156004923 ISUZU
INJECTION-PUMP ASSEMBLY
3AA1 * K 14BA PE1A,2A,3A PE
3AA1 * K 14BA PE1A,2A,3A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105000-1080
Bosch type code
DN0SD211
Nozzle holder
105081-3030
Opening pressure
MPa
11.8
Opening pressure
kgf/cm2
120
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-3-2
Pre-stroke
mm
1.75
1.7
1.8
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.7
Pump speed
r/min
1350
1350
1350
Average injection quantity
mm3/st.
35
34.2
35.8
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
6.2+-0.5
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
8
6.9
9.1
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)RACK CAP: R1
----------
R1=(17.5)mm
----------
----------
R1=(17.5)mm
----------
Speed control lever angle

F:Full speed
I:Idle
S:Stop
----------
----------
a=25deg+-5deg b=36deg+-5deg c=32deg+-3deg
----------
----------
a=25deg+-5deg b=36deg+-5deg c=32deg+-3deg
Information:
Table 1
Part Number Part Description Qty
378-3187 Diesel Exhaust Fluid Filter Gp 1
423-3251 Connector 1
391-5262 Gasket 1
425-0385 Filter As 1
452-6055 Filter Base As 1
453-1604(1) Diesel Exhaust Fluid Filter Gp 1
453-1605(1) Diesel Exhaust Fluid Filter Gp 1
453-1606(1) Diesel Exhaust Fluid Filter Gp 1
(1) Use Table 2 to choose the correct part that corresponds to the DEF heater
Table 2
DEF Heater Part Number Required DEF Filter
434-3241 453-1604
434-3242 453-1605
434-3243 453-1606 The effective serial numbers for this change are related to the Pump Electronic Tank Unit (PETU) serial numbers and not the engine serial numbers. Table 3 contains the effective serial numbers for the PETU tank. Refer to illustration 1 and illustration 2 for examples of where to locate the PETU serial number.
Illustration 1 g06018843
Typical example
(1) The location of the PETU serial plate.
Illustration 2 g03418749
Typical example
Table 3
PETU Effective Serial Numbers
S/N:PET007086T-UP Refer to Special Instruction, M0066142, A New Diesel Exhaust Fluid Filter is Now Available for C7.1 Engines for installation instructions.
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Isuzu
101322-0100
5156004923
INJECTION-PUMP ASSEMBLY
3AA1
3AA1